Battery Module Packs

    Total Enclosed Protection

    Our automotive battery packs fully encapsulate and protect battery modules during shipment. The benefits of these battery packaging options include nesting capabilities for better return ratios, less storage space, and lower cost and weight than steel containers.  Our battery packaging can be designed to meet the standards of DOT 173.185

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    easy to clean icon
    EASY CLEAN
    Recycling logo
    RECYCLABLE, CRADLE TO CRADLE
    sanitary icon
    Sanitary
    weather icon
    Weather resistant, withstands humidity
    impact icon
    Impact resistant for long cycle life
    4-Way Forklift & Forkjack Entry

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    Features & Benefits

    Fully Enclosed Protection

    • Encapsulated designs shield battery modules from impact, debris, and environmental exposure during transit.

    Positive Locking Pallet Base for Secure Stacking

    • A precision locking system ensures stable vertical stacking during transport and storage. This improves load security, reduces shifting during shipment, and maximizes trailer and warehouse cube utilization.

    Nestable & Stackable Design

    • Maximize return efficiency and warehouse space with optimized nesting and secure stacking capabilities.

    Lightweight, Durable Construction

    • Twin-sheet thermoformed HDPE delivers high impact resistance with significantly less weight than steel.

    Compliance-Ready Engineering

    • Designed to support DOT 173.185 and UN/DOT testing requirements for lithium-ion battery transport.

    Custom Fit & Configurable Interiors

    • Engineered dunnage and internal features securely hold modules in place, reducing movement and damage.

    Reusable & Sustainable

    • Long service life reduces packaging waste and supports circular supply chain initiatives.

    Reduce Transportation Costs

    • Lightweight designs lower freight spend while improving handling efficiency.

    Enhance Worker Safety

    • Ergonomic designs support safer loading, unloading, and handling.

    Ensure Regulatory Confidence

    • Meet stringent battery transport standards with packaging designed for compliance.

    TriEnda’s automotive battery packaging delivers fully enclosed protection for high-value battery modules while reducing cost, weight, and space compared to traditional steel containers. With nestable, stackable designs and compliance-ready engineering for DOT 173.185, these reusable solutions improve return efficiency, enhance safety, and support reliable transport across automotive, heavy truck, agriculture, and construction applications.

    Fully enclosed protection

    Encapsulated designs shield battery modules from impact, debris, and environmental exposure during transit.

    Nestable & stackable

    Maximize return efficiency and warehouse space with optimized nesting and secure stacking capabilities.

    Reuseable & sustainable

    Long service life reduces packaging waste and supports circular supply chain initiatives.

    Automotive

    • EV battery modules, packs, and full assemblies
    • Line-side delivery, WIP transport, and returnable packaging

    Heavy Truck

    • Battery systems and component transport for Class 6–8 vehicles
    • Durable packaging for high-weight, high-cycle applications

    Agriculture

    • Battery handling for electric and hybrid ag equipment
    • Rugged packaging for off-road and harsh environments

    Construction

    • Battery transport for construction and industrial equipment
    • Heavy-duty protection for demanding job site conditions

    Energy Storage

    • Battery modules and enclosures for grid-scale and stationary storage systems
    • Safe, compliant packaging for transport, staging, and long-term deployment

    Solar

    • Handling and protection for solar battery systems and components

    • Durable, weather-resistant packaging for field deployment and storage

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    Applications and Industries

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    Video

    FAQ: Why Use TriEnda Battery Module Packs?

    What is EV battery packaging?

    EV battery packaging refers to specialized containers designed to safely transport lithium-ion cells, modules, and full battery assemblies. These solutions are engineered to provide protection, containment, and compliance for high-value and hazardous components throughout the supply chain.

    TriEnda battery packs are designed to handle:

    • Lithium-ion cells

    • Battery modules

    • Full EV battery assemblies

    • Remanufactured battery components

    • Standard automotive batteries

    TriEnda offers UN-tested and UN-certifiable battery packaging designs. Certification depends on the specific program, battery type, and testing requirements.

    Yes. TriEnda battery packaging can be engineered to support DOT 173.185 regulations, which govern the safe transport of lithium batteries. Final compliance depends on testing and program-specific design.

    Plastic battery packs offer several advantages over steel:

    • Lower weight, reducing freight costs

    • Improved ergonomics and handling

    • Corrosion and weather resistance

    • Often lower total cost of ownership

    • Comparable protection with enclosed designs

    Twin-sheet HDPE is a durable plastic manufacturing process that creates strong, hollow structures. It provides:

     

    • High impact resistance

    • Long cycle life

    • Consistent performance in demanding environments

    • Ideal structure for reusable packaging systems

    Nestable designs allow empty containers to stack inside each other, reducing:

    • Return freight costs

    • Warehouse storage space

    • Handling inefficiencies

    This is especially valuable in closed-loop automotive and EV supply chains.

    Yes. TriEnda designs custom battery packaging solutions with:

    • Engineered dunnage and internal compartments

    • Size and weight optimization

    • Handling compatibility (forklift, automation, etc.)

    • Application-specific protection features

    TriEnda battery packs are engineered with:

     

    • Total enclosed protection

    • Impact-resistant materials

    • Secure internal retention systems

    • Designs that support hazardous material transport requirements

    Yes. TriEnda solutions are designed for returnable, reusable programs, helping reduce waste, improve sustainability, and lower long-term packaging costs.

    TriEnda battery packaging is used across:

    • Electric vehicle (EV) manufacturing

    • Automotive OEM and Tier 1 suppliers

    • Battery manufacturing and remanufacturing

    • Industrial equipment and energy storage sectors

    You can start by providing details such as:

    • Battery type and dimensions

    • Weight and handling requirements

    • Shipping and regulatory needs

    From there, TriEnda’s team will design a solution tailored to your application