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Custom Thermoforming

Products and Solutions

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Our Expertise

As a groundbreaking leader in material handling solutions and custom products for more than 40 years, we are continually innovating to deliver the highest-quality custom thermoformed products.

Our in-house custom thermoforming fabrication process involves heating an extruded sheet of our proprietary resin blend until it is soft, and then stretching it over a male or female mold, leaving it to cool until formed.

  • The single sheet thermoforming process involves heating one sheet and placing it over the mold.
  • The twin sheet thermoforming process involves heating two sheets on two individual molds, and bonding them together before they harden, creating a lightweight yet an extremely strong and high-performing product.

Why Custom Thermoforming?

The Scope

The wide variety of high-quality, dependable custom products constructed using single sheet and twin sheet thermoforming include:


TriEnda Employee constructing plastic pallets
Small format pallet


There are many benefits to using custom thermoformed plastics when compared with other materials and fabrication methods, including:

  • Reduced prototyping costs
  • Reduced tooling costs
  • Reduced material costs
  • Higher quality and more durable
  • Optimized for weight and performance
  • Overall weight reduction
  • Faster time to market
  • Ability to modify designs, including color and texture
  • Fewer harmful VOCs

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Custom thermoforming also allows us to develop and produce much larger, cost-effective single pieces without additional assembly of multiple parts. Our platen size capacity is the largest in the industry.
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With an incredibly agile design and engineering team, our custom thermoforming allows for quick prototyping and development and enables design adjustments without skyrocketing costs. Our experts can create custom designs built to your unique specifications and cargo challenges.
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Trusted Leader

We are a trusted global leader in custom thermoforming and sheet extrusion. Contact us online or call 800.356.8150 today to learn more about our advanced material handling solutions. Our sales team can help you begin exploring our extensive catalog of products and custom design capabilities.