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Complete Battery Assembly Pack

Total Enclosed Protection

Our automotive battery packs are designed to fully encapsulate and protect battery modules and assemblies throughout shipping, handling, and storage. The enclosed, impact-resistant design helps safeguard high-value components from damage.

Beyond protection, these solutions are built for efficiency. Nestable designs improve return ratios and reduce storage space, while lightweight thermoformed construction lowers freight costs and improves ergonomics compared to traditional steel containers. The result is a durable, cost-effective packaging solution that supports both performance and operational savings.

Complete Battery Assembly Pack
easy to clean icon
EASY CLEAN
Recycling logo
RECYCLABLE, CRADLE TO CRADLE
sanitary icon
Sanitary
weather icon
Weather resistant, withstands humidity
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Impact resistant for long cycle life
4-Way Forklift & Forkjack Entry

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Battery Pack Benefits

Safer, Smarter Battery Transport for Supply Chains

 

Total Enclosed Protection

  • TriEnda complete battery assembly packs provide all around battery protection to ensure full battery assemblies stay safe during transit

Nestable Design

  • Stacking and nestable design reduces freight costs, storage space, and allows for improved return ratios 

Lightweight HDPE Construction

  • Delivers durability with lower weight than steel but keeps the same level of protection

Meet UN and Supply Chain Requirements

  • UN- tested and UN-certifiable EV battery packaging options

Reusable and 100% Recyclable

  • All TriEnda battery packs are reusable and 100% recyclable cradle to cradle

Completely Customizable

  • Optional ESD Additives, labels, RFID logos,  handles, lift assist, buckles, and branding
Complete Battery Assembly Pack

NESTABLE

Complete battery assembly pack

LIGHTWEIGHT

Complete Battery Assembly Pack

TOTAL ENCLOSED PROTECTION

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Battery Pack Features

Built for the EV & Automotive Ecosystem

Electric Vehicles (EV & Hybrid)

  • Lithium-ion cells, modules, and full battery assemblies

Automotive OEM & Tier 1

  • Line-side delivery, WIP transport, returnable packaging

Remanufacturing & Service

  • Battery repair, replacement, and redistribution

Industrial & Heavy Equipment

  • Battery transport across multiple applications

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Applications & Industries

FAQ: Why Use Reusable TriEnda Battery Packs?

What is EV battery packaging?

EV battery packaging refers to specialized containers designed to safely transport lithium-ion cells, modules, and full battery assemblies. These solutions are engineered to provide protection, containment, and compliance for high-value and hazardous components throughout the supply chain.

TriEnda battery packs are designed to handle:

  • Lithium-ion cells

  • Battery modules

  • Full EV battery assemblies

  • Remanufactured battery components

  • Standard automotive batteries

TriEnda offers UN-tested and UN-certifiable battery packaging designs. Certification depends on the specific program, battery type, and testing requirements.

Yes. TriEnda battery packaging can be engineered to support DOT 173.185 regulations, which govern the safe transport of lithium batteries. Final compliance depends on testing and program-specific design.

Plastic battery packs offer several advantages over steel:

  • Lower weight, reducing freight costs

  • Improved ergonomics and handling

  • Corrosion and weather resistance

  • Often lower total cost of ownership

  • Comparable protection with enclosed designs

Twin-sheet HDPE is a durable plastic manufacturing process that creates strong, hollow structures. It provides:

 

  • High impact resistance

  • Long cycle life

  • Consistent performance in demanding environments

  • Ideal structure for reusable packaging systems

Nestable designs allow empty containers to stack inside each other, reducing:

  • Return freight costs

  • Warehouse storage space

  • Handling inefficiencies

This is especially valuable in closed-loop automotive and EV supply chains.

Yes. TriEnda designs custom battery packaging solutions with:

  • Engineered dunnage and internal compartments

  • Size and weight optimization

  • Handling compatibility (forklift, automation, etc.)

  • Application-specific protection features

TriEnda battery packs are engineered with:

 

  • Total enclosed protection

  • Impact-resistant materials

  • Secure internal retention systems

  • Designs that support hazardous material transport requirements

Yes. TriEnda solutions are designed for returnable, reusable programs, helping reduce waste, improve sustainability, and lower long-term packaging costs.

TriEnda battery packaging is used across:

  • Electric vehicle (EV) manufacturing

  • Automotive OEM and Tier 1 suppliers

  • Battery manufacturing and remanufacturing

  • Industrial equipment and energy storage sectors

You can start by providing details such as:

  • Battery type and dimensions

  • Weight and handling requirements

  • Shipping and regulatory needs

From there, TriEnda’s team will design a solution tailored to your application