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PrimePak: Reusable Bulk Container

Thermoformed HDPE 40x48 Twin Sheet Sleeve Pack

PrimePak® is a cost-efficient reusable bulk container built with HDPE twin-sheet construction, a 9-leg base, and secure peanut lock. Designed for sleeve-pack systems, it’s nestable, stackable, and a lower-cost alternative without sacrificing durability.

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Features
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EASY CLEAN
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RECYCLABLE, CRADLE TO CRADLE
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Sanitary
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Weather resistant, withstands humidity
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Impact resistant for long cycle life
4-Way Forklift & Forkjack Entry

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Gallery

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Specifications

PRIMEPAK FEATURES AND BENEFITS

PrimePak® is a budget friendly reusable bulk container built with HDPE twin-sheet construction for secure, efficient sleeve-pack handling. A 9-leg wide base supports conveyable efficiency, the peanut lock enhances unit security, and an interlocking pallet and cover enable safe stacking. Fully nestable to save space and return freight, PrimePak delivers durability as a lower-cost alternative without sacrificing performance.

PrimePak® Features

  • Thermoformed HDPE twin-sheet construction for strength and longevity
  • 9-leg wide base for stability and smooth conveyable flow
  • Peanut lock for added unit security during handling and transit
  • Interlocking pallet and cover for safe, confident stacking
  • Fully nestable design to minimize storage space and return freight
  • Compatible with common sleeve materials/thicknesses and nestable pallets
  • Lower-cost alternative that maintains durability and performance
  • Moisture-, weather-, and chemical-resistant HDPE surfaces
  • Optional branding/label areas, barcode/RFID placards, and color options
  • Made in the USA and 100% recyclable at end of life

Operational Benefits

  • Lower total cost of ownership vs. disposable or wood-based options
  • Reduced shipping & storage costs with nesting and better cube utilization
  • Fewer damages via secure peanut lock and interlocking, stable stack
  • Faster turns: interlocking design speeds staging, picking, and returns
  • Standardize & scale with cross-compatibility across sleeves/pallets
  • Sustainability: reusable, returnable, and recyclable—supports ESG goals
  • Brand visibility with custom colors and ID/label areas

Served Industries

  • Automotive
  • Electronics
  • Government
  • Grocery and Retail
  • Pharmaceuticals
  • Transportation and Warehousing

PrimePak Options

  • One or multiple stripes in 48” direction
    • Wide range of colors available
  •  Custom colors, labels or decals
    • Available in coditherm or fused in applications 
  • RFID labels for tracking
  • TruGrip™ highest coefficient of friction to reduce slip 
  • Collapsible sleeves in a variety of materials

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TECHNICAL INFO
MODEL #
DESCRIPTION
LENGTH AND WIDTH
HEIGHT
ENGLISH PDF
PrimePak BP4048D TP
Twin Sheet Pallet
48″ x 40″
5.875″
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PrimePak BP4048D TC
Twin Sheet Cover
48″ x 40″
3.5″
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