An Industry-Wide Shift to Electric Vehicles and Its Impact on Automotive Packaging

an electric car charging

Why the automotive packaging industry is undergoing a transformation to meet the needs of the EV market.

From the first steam-powered vehicles to hit the road in the late 1700s, to the internal-combustion engines that built America’s automotive industry, the automobile has seen great technological advancements. Today, we’re continuing to see cars move the industry forward as greener, and more sustainable technologies are used to develop electric vehicles.

Electric vehicle only green traffic road sign.

Where is the Industry Headed?

Some of the world’s largest vehicle manufacturers are acknowledging the shift to electric with open arms. Volvo Cars is committed to distributing one million electrified cars into the market by the year 2025. Ford Media Center has reported that by mid-2026, 100% of the company’s passenger vehicles in Europe will have zero-emissions capabilities which means they will be either all-electric or plug-in hybrid, and by 2030 they will be completely and solely powered by electricity.

And it doesn’t stop there.

GM is on a path towards an all-electric future too, as they have committed to building 30 new global electric vehicles by 2025. At Toyota, Deputy Chief Officer of it’s ZEV Factory said in a presentation for its European market that the automotive manufacturer intends to sell 5.5 million electrified vehicles each year across the globe, by 2025. Even Honda is committing to the electric vehicle moving forward, as it was reported by Autoweek that the company will go electric and fuel-cell only by 2040.

All of these monumental changes are set to occur within our lifetime. Some will even happen by the end of this decade. These new electric vehicles and their manufacturers require durable and reliable material handling to transport heavy parts and components throughout their supply chains. Since they’ve placed a focus on going greener with the electric vehicle, these material handling options should be reusable too. This is exactly where TriEnda comes into play.

Battery Pack

TriEnda’s Electric Vehicle Component Packaging

At TriEnda, we specialize in developing reusable material handling solutions, and dedicate ourselves to understanding the automotive industry and the complex set of requirements that come with manufacturing a vehicle.

One important electric vehicle component that will require durable transportation is the battery cell. TriEnda specializes in creating custom battery packaging solutions. Our first battery packs were developed in 2014 when a customer approached us to design a lithium-ion cell pack. Since then, we’ve created three additional battery pack designs. First were complete battery assembly packs that fully encapsulate and protect batteries during shipments. Next came battery section reman packs that are used to transport re-manufactured battery sections to dealers or service centers where the battery section is placed in the battery assembly. The last design was the standard car battery packs which believe it or not hold standard car batteries that are shipped from the battery manufacturer before going to the assembly plant for installation into the vehicle.

TriEnda’s battery packs provide total enclosed protection of battery cells and are nestable for empty storage and return. Their heavy-duty HDPE construction increases strength, durability, and makes them impact resistant. The thermoformed plastic material used in the manufacturing process allows for easy cleaning of the battery packs and makes it so you can continually reuse them in you supply-chain. They can be manufactured with ergonomic options should you require optimal efficiency during loading and unloading. We can assemble the battery packs with lift assist and handles to improve ergonomics. Another perk is that are packs are designed with UN Certifiability in mind as we ensure these packaging options meet rigorous road impact testing requirements.

We’ve accomplished all of this through the power of our engineering teams that specialize in designing battery packs and being well versed in their certification needs. Our teams know the right questions to ask during the design process, and have extensive knowledge built up from past products in a variety of industries. That’s just the first of many benefits you take advantage of with one of the largest engineering teams in the thermoformed plastic manufacturing industry.

If you’re interested in working with us to develop custom battery packaging solutions, reach out to us today and a member of our team will be in touch! We’re eager to help move the automotive industry forward by providing top-of-the-line material handling solutions for the new age of electric vehicles.